Recycled DVD Jackets, Eco Friendly Fiberboard, Foam Hub or Paper tray, DVD Packaging- with DVD Replication

Megalodon Shark - CD replication, CD duplication, CD manufacturing, CD manufacturer - CD packaging, Custom Tray Packaging, wallets, jackets, folders, minijackets, mailers, boxes, recycled content - large quantity specialists, cd-rom and music, custom packaging.

custom dvd packaging
eco-friendly dvd replication and packaging
dvd manufacturing with test discs

DVD Manufacturing

Visit ECO Jackets Page on our Main Site!

DVD Replication with Recycled Jackets- Foam Hub or Pocket Folders
Eco-friendly DVD Packaging - Recopaks & Fiberboard

DVD 8pp recopak - recycled content & foam hub
DVD 4pp recopak - recycled fiberboard & foam hub

Available only at Megalodon, ReCoPac Recycled Jackets are an Eco-friendly package made to suite your needs! Choose your eco preferences!s

EcoFriendly Paper Stocks-
Megalodon's Standard Stock (higher than most replicator's eco stock!) : 20-30% recycled content, white coated
Megalodon's Truly Eco 70-80% recycled content, high post consumer waster percentage
Both percentages available coated or uncoated for matte look. The higher the recycled percentage the softer the stock is. Printing is 4C, available with soy ink printing.
Fiberboard stock using unbleached end of chain pulp material, from 1C to 4C (with special options for white printing - 5C) gives a very natural pigment dyed look.

Unique dies
Many die styles are available. We encourage clients to customize packaging and go beyond the standard die. Let us know what you are visualizing and we may already have a die for it, or we can create one just for you.
Some unique ways to hold the disc:
All natural paper tray (100% recycled paper, compressed, cork hub)
Foam hubs, foam trays, and a large variety of pocket styles (curved, tube, slot, thumbhole, LP style, etc).

See our procedure and what's included with each order.

You'll notice lots of photos on our site(s)- and that's a good thing to see when you're shopping! We've been in business for a long time and can show you the most impressive and creative titles you've ever seen.You can tell they are Megalodon projects. We did create a new site, but also retained our older sites by popular demand. Here's a quick map to some links you may like to browse yourself, or feel free to email or call us for a personal touch:

Quote Request Forms, CD Site:	Quote Request Forms, DVD Site:	Main Site: Featured Titles and Styles	Main Site, CD or DVDs, Shop by Disc Packaging:
CDs in Tall Jackets CDs in Tall Jackets, Recycled Stock	DVDs in Tall Jackets DVDs in Tall Jackets, Recycled Stock	Special Printing Effects Slideshow Eco-Friendly Titles Slideshow	Tall cd and dvd jackets- 4panel Tall cd and dvd jackets- 6panel
CDs in Foam Hub Jackets	DVDs in Foam Hub Jackets	Whimsical Style Projects	Jackets, Sleeves, LPS, and Mailers Especially for Mini Discs, 3inch jackets with foam hubs
Recycled Stock CD Jackets	Recycled Stock DVD Jackets	Distressed Scrapbook, Eco with Soy Inks - Molly Vintage Style Slideshow	Eco- Friendly cd and dvd jackets Special Paper Stocks
Fiberboard CD Jackets CDs in Tall Fiberboard Jackets	Fiberboard DVD Jackets DVDs in Tall Fiberboard Jackets	Fiberboard jacket, Foam Hub, Spot White- MagicMama	Fiberboard cd and dvd jackets, midheight and tall
cds with Multi Disc jacket sets	dvds with Multi Disc jacket sets	TED Slipcase set, 8 disc volume set	MultiDisc Packaging 2 Disc Sets 3 Disc Sets 4 or 5 Disc Sets 6 to 8 Disc Sets
cd pop up pak jackets	dvd pop up pak jackets	Custom Disc Packaging	Pop Up Pak Jackets for cds and dvds
cd mini jackets with wide spine	dvd mini jackets with wide spine	Retro Style LPs and Disc Packaging LP Swing Pocket, OriaBlue LP Style Jacket, Secret Chiefs	2pp Jacket Covers LP Style Albums, 2pp and 4pp, wide spine Vinyl Disc Printing
	Photo Gallery- DVD Packaging Examples	Featured Title Photo Gallery Shop by Styles Photo Gallery Industry Photo Gallery	Megalodon Home Page Photo Gallery Eco Friendly Titles Gallery

DVD Replication with Eco-Friendly DVD Packaging - Recycled Content or Fiberboard - Build a Package

Instructions: To build your package, choose quantity, disc, packaging, and assembly. Your final product can be modified to add extra discs, customized with special printing effects, modify packaging style, add booklets, etc. Feel free to use Project Notes below for clarification or if you get stuck.

Eco-friendly paper stock options for all printed items

Quantity

1000 (minimum order)	20,000	2,000,000
2000	50,000	3,000,000
3000	100,000
5000	500,000	Other
10,000	1,000,000

Disc (manufacturing & 5C offset printing)

Disc: DVD-5, pressed
Disc: DVD-9, pressed
Disc: DVD-10, pressed
Disc: DVD-R recordable*
Disc: Mini DVD, pressed
Disc: Clear Substrate DVD, pressed

Discs
Includes the manufacturing of pressed discs & disc printing.

Pressed discs- injection molding, (i.e., substrate is poured out into mold), metal layer with data is formed with metal stamper (made from glass master made from client master).

Recordable DVD-Rs are made with a special layer that allows you to write the content.
You may want to use DVD-Rs if you have a special need like frequently changing data.

Mini DVDs are 8cm round DVD5s.

Clear Substrate Discs - uses a mini disc mask with clear substrate out to the edges. Data Size will be small, physical size the same as a standard full size dvd.

Disc Manufacturing
Includes the manufacturing / data replication / pressing of discs from your supplied master.

Disc Printing
Up to 5-color offset from your art file (film production included). If you're not familiar with this, 5C is full color (many replicators allow only 3C in the price) and Offset Printing is the highest quality (gorgeous picture discs, almost always an extra charge - it's free here, part of our way of making sure these are WOW discs.)

Proof discs
Provided (pressed & printed) for your approval. We set up the press and manufacture & print your proof disc. It is the only way to make absolutely certain that it's perfect. We'll send to you for approval.

Discs: Multi-Disc Set

Type of Disc(s):

Please specify type of disc(s) and number of each type you need in each set.
Some Examples:

"1 DVD-9 / 1CD"
"7 DVDs"
"1 mini DVD & 1 mini CD"

+

Films - disc and packaging

Films, Disc & packaging

included

Films
We produce film for your project to ensure the highest possible quality printing on disc & packaging.

+

Proof Set

Proof Set

included

Proof Set
Printed test disc with data for you to test, and a color matchprint to check packaging art. Proof Set is FedEx'd to you. No need to return, it just needs your approval.

+

Packaging (4c printing, plus matte or glossy coating)

Packaging: 2pp Minijacket variations	2pp Minijacket with 1/8" spine	2pp Minijackets	2pp Mailers
Packaging: 4pp Jacket variations	4pp jacket with Foam Hub	4pp Folders	4pp Mailers
Packaging: 6pp Jacket variations	6pp jacket with Foam Hub	6pp Folders	6pp Mailers
Packaging: 8pp Jacket variations	8pp jacket with Foam Hub	8pp Folders	8pp Mailers
Packaging: Other	Other Folder Type Product, such as Extra Wide Panels, Tall Panels, More Panels, etc. Use Project Notes below.

+

Choose Your Paper Stock

Paper	Standard Coated
	Recycled
	Fiberboard

Special Paper Stock

+

Assembly

Insertion of disc & shrinkwrap.

insertion of disc & NO shrinkwrap.

=

Final Product

This is your Package, final product (discs & packaging & assembly) ready to be shipped. You may want to modify it, or work on the schedule

Modify / Customize your Package

There are many modifications that can be made. Pocket styles & designs are easily modified, often without charges. Special printing effects can also be added.

Work on Rush Schedule

Standard schedule is 2-3 weeks proofing / production. Rush schedules are available, without charges. We'll need to know dates.

Distribution Details

Do you need address stickers, barcodes (complimentary) or distribution help?

Finished - Jump to Submit Request

OK! I'm done for now and just need the production costs please!

Finishing Touches and Modifications

Designs are easily modified -- we manufacture printed packaging from scratch, so it's easy! If you don't see a variation that fits your needs, it's not because we can't do it - we've just run out of room on the web page! Feel free to click one of these items below, and/or use the project notes box to describe your project needs.

Choose the thumbhole style you prefer... Changing thumbhole style has no effect on the price

Pocket Thumbhole
Standard

Pocket Thumbhole
Deep

Pocket Thumbhole
Half-Moon

Pocket Thumbhole
Wide

Pocket Thumbhole
Hourglass

Pocket Thumbhole
None

Choose the Disc or Literature attachment style you prefer...

Disc Slot
Literature Slot
Business Card Slot

Literature Pocket
Diagonal

Foam Hub
(Attach disc without pockets or trays)

Glued-in
Booklet

Choose type of printed insert you need...

2pp Insert

4pp Folder

8pp and Larger Stapled Booklet
(show no. panels below)

Roll-Up Booklet
(show no. panels below)

Accordian Booklet
(show no. panels below)

Gatefold Booklet
(show no. panels below)

Number of panels in the booklet/insert:
Note: A panel is one printed face. A simple card would be 2 panel (2pp)

Colors: 4C/1C 4C/4C

Choose any other features here...

Mailer Zipper
Single Use

Reusable
Mailer Closure

Velcro Closure

Tear-Off Postcard

Slipcase
Top Loading Tube

Slipcase
Side Loading Tube

Slipcase
Side Loading Box

Slipcase
Side Loading Box
with Thumbholes

Diecut Window in slipcase

Finishes:
Varnish
Spot UV / Spot Gloss

Finishes:
High Gloss Varnish

Finishes:
Matte Lamination

Finishes:
Spot UV gloss and Matte Lamination

Reverse Printing

Prints on the back of the paper stock, an alternative to the standard look of white inner spines or interiors of pockets

Lined Spines

Even better than reverse printing, this puts full quality printing on some or all inside spines.

Finishes:
Special and Metallic Inks

Finishes:
Hot Foil Stamping
gold, silver, etc.

Finishes:
Embossing
(raised / relief)

Work on Rush Schedule

Master Ready Date		I can upload master

Art Ready Date		I can upload art

In-Hand Need Date		Is there a backup date at an alternate address?
Proofing Needs

Distribution Details

Do you have a distribution partner preference that you'd like us to include and drop ship cds to?	Yes - this one: Or if you prefer to handle that later after the quote, you certainly can - just know that this is available	We offer a large number of distribution partners (over ten). Go to our distribution page and see if any of them are right for your project. They vary from audio to film titles, some help take orders and do the fulfillment, some let you take the orders and do shipping, some help with promotion to major sources, and some help with financing (independent films for example). We can drop ship to them or cover inclusion fees for you.
Do you have a bulk mailing permit and want us to drop off at post office?	Yes: USPS-A Guide to Mailing
Do you need dress labels or stickers or envelopes?	Yes:

Submit Your Quote Request

Name:

Project Notes

Phone:

email:

Company:

Fax:

* required fields (Note: We do not sell or share contact info.)

How did you hear about us?

Search Engine :	keyword or phrase:
Found web site surfing or by links:
Saw manufacturing info or byline on product		Referral from another client
Word of mouth		Advertising
Other:

"Send Quote Request" will get the ordering process started by sending an email to us. We'll be in touch with you, either by phone or email, to get details, shipping, and schedule squared away.

CD and DVD Replication Product Sheets

Parent Company & Disc Wide Info

CD Manufacturing & DVD Manufacturing - multimedia manufacturing by Megalodon
Please note- replication, duplication, manufacturing are used interchangeably on our site,
all discs are pressed (data & printed) , unless noted as a special recordable product.

Glossary

Barcodes

Distribution & Fulfillment

Premastering Tips

The Art Department
(download templates, upload art, get art tips)

Special Printing Effects-
see Examples

Eco-Friendly Custom Tray Packaging

What is it like to work with megalodon?
Ask our clients, we're a differnt kind of company.

QUOTE Request

Mass QTY CD / DVD Manufacturing (Qty 10,000+)

Browse by Photo

Pressed CD Site
(replication, duplication, manufacturing)

Pressed DVD Site

CDR Silkscreening Site
(5C Silkscreening, ready to burn)

8CM CD Site
(Mini Cd, CD Businesscard,
Specialty CD, Shape CD )

CD & DVD Examples & Photos

Browse by Product....

Online
Price
Sheets

CDs in Plastic Cases
Bulk CD Replication
Unique- Clear Substrate CDs
Multiple CD Sets
CDs in Jewelcases
Slipcase Sets with Jewelcases
CDs in DVD Cases
Slipcase Sets with DVD Cases
CDs in Clear DVD Cases
X-RAY Cases (even the insert is clear!)
Multi CDs Slipcase Sets
CDs with Custom Tray Packaging (4C Folders with Clear Trays)
5inch Midheight Packaging:
CDs in Midheight Tray Paks
Eco-Friendly Fiberboard Tray Paks
Recycled Content Tray Paks

7inch Tall Packaging:
CDs in Tall Tray Paks
Eco-Friendly Fiberboard Tray Paks
Recycled Content Tall Tray Paks
Tall Totally Clear Tray Paks
Multi-CD Sets in Tray Paks
CDs with Jackets, Folders, and Wallets (with pocket & foam hub options)
5inch Midheight Packaging:
CDs in Minijackets
CDs in Mini LPs
CDs in Jackets
Recycled Content Hub Jackets
CDs in Recycled Content Jackets
Eco-Friendly Fiberboard Jackets
CDs in Self Mailers
CDs in Wide (Postcard) Mailers
Unique- CDs in 3D PopUp Paks

7inch Tall Packaging:
CD in Tall Jackets
CDs in Recycled Tall Jackets
CD Greeting Cards & Envelopes
Multi-CD Jacket Sets
CDs with Boxes, Portfolios, etc
CDs in Software Product Boxes
CDs in Retail Hangtags
CDs in Literature Portfolios
CDs in Snapper Boxes
See Also Slipcases, above.

DVDs in Plastic Cases
Bulk DVD Replication
Unique- Clear Substrate DVD
Multi Title DVD Sets
DVDs in Jewelcases
Midheight Slipcase Sets with Jewelcases
DVDs in DVD Movie Cases
Slipcase Sets with DVD Cases
DVDs in Clear & Frosted DVD Cases
X-RAY Cases (even the insert is clear!)
Multi DVDs in Slipcase Sets
DVDs with Custom Tray Packaging (4C Folders with Clear Trays)
5inch Midheight DVD Packaging:
DVDs with MidHeight Trays
Recycled Content Tray Paks
Eco Friendly Tray Paks
7inch Tall DVD Packaging:
DVDs with Tall Tray Paks
Eco-Friendly Fiberboard Tray Paks
Recycled Content Tall Tray Paks
Totally Clear Tray Paks
Multi DVD Title Tray Packaging
DVDs with Jacket Packaging
5inch Midheight DVD Packaging:
DVDs in Minijackets
DVDs in Mini LP / Promo Trailers
DVDs in Jackets & Wallets
Recycled Content Jackets
Eco Friendly Fiberboard Jackets
DVDs in Self Mailers
DVDs in Wide (Postcard) Jackets
Unique- DVDs in Pop-Up-Paks
7inch Tall DVD Packaging:
DVDs in Tall Jackets
Eco-Friendly Fiberboard Jackets
DVDs in Recycled Content Jackets
DVDs in Tall Recycled Jackets
DVD Greeting Cards & Envelopes

DVDs in Multi-Disc Jacket Sets
DVDs with Boxes, Portfolios, etc
DVDs in Software Product Boxes
DVDs in Literature Portfolios
DVDs in Hangtag Retail Packaging
DVDs in Snapper Packs

Recordable, offset printed or silkscreened recordables ready for you to burn. Packages are left unsealed so you can burn the data onto the disc.

Bulk CDR and DVDR Printing
Businesscard CDRs in Wallets
Tall Custom Tray (DVD-size)
Custom Tray Packaging (Std Size)
Eco Friendly Custom Tray Packaging
Recordables in DVD Boxes
Recordables in Jackets
Recordables in Jewelcases
Recordables in Mailers
Recordables in Pop-Up-Paks
ReCoPak Foam Hub
(eco-friendly)
Recordables in Software Boxes
Mini Recordables in Wallets
Multiple Recordables Sets

Special Disc Greeting Cards and Envelopes

Visit ECO Jackets Page on our Main Site!

DVD Replication with Recycled Jackets- Foam Hub or Pocket Folders Eco-friendly DVD Packaging - Recopaks & Fiberboard

DVD Replication with Eco-Friendly DVD Packaging - Recycled Content or Fiberboard - Build a Package

Quantity

Disc (manufacturing & 5C offset printing)

+

Films - disc and packaging

+

Proof Set

+

Packaging (4c printing, plus matte or glossy coating)

+

Choose Your Paper Stock

+

Assembly

=

Final Product

Finishing Touches and Modifications

Work on Rush Schedule

Distribution Details

Submit Your Quote Request

DVD Replication with Recycled Jackets- Foam Hub or Pocket Folders
Eco-friendly DVD Packaging - Recopaks & Fiberboard